
Instructables user Ookseer walks us through the process and tools for drilling tiny, precise holes. Great for making your own PCBs!

Instructables user Ookseer walks us through the process and tools for drilling tiny, precise holes. Great for making your own PCBs!
This would be fine for an array of holes but not many applications need that (except for headers). A through hole DIY PCB needs holes all over.
Personally, I design my PCB’s based on the perfboard .1″ spacing. I use hole markers so that the exact point to drill is marked with a dot of missing copper. This allows the drill to bite (like a small center punch mark). I drill one hole carefully, then overlay a perfboard on top. I put a piece of wire through both holes and then rotate the perfboard until the holes align properly with markers on the pcb. Then I wrap the two boards in a some clear sellotape to prevent relative movement. Then I drill the rest of the holes, drilling through the holes in the perfboard using them as guides for the drill. If locating the places to drill is too awkward, I use a printout overlaid on top of the perfboard so that in section the layers are paper, perfboard, etched pcb, timber.
I don’t use a drill press, just an el cheapo dremel with a .75 mm ( think) drill bit with only 1 cm of the drill bit exposed.