How-To: Work with Shape-Memory Alloy

We’re very pleased to have Jie Qi on MAKE for our Advanced Materials month (which has been extended until Feb 6). Her bio is so impressive, I thought I’d post the entire thing:

I was born in China and moved to the US when I was 6… Fast forward to college at Columbia University. I started out a pre-medical/biomedical engineering major and spent a semester and summer doing tissue engineering research in the MBL group. That same summer, I got an internship in Brooklyn building sculptures out of bottles for Aurora Robson, through which I fell in love with art again. So I changed my major to mechanical engineering (because they get access to the machine shop!) and discovered new media art. At this point, I got started on the littleBits project with Ayah Bdeir and learned to design and build electronics. She introduced me to the Media Lab, and I immediately fell in love with the place. So I got a summer internship in Leah Buechley’s group. That summer, I discovered the Arduino and the joys of paper + electronics. After I went back to Columbia for my senior year, I continued working on littleBits and spent a semester attempting to make microscale artwork using photolithography and microfluidics in the LMTP research group. Turns out it’s really hard to make art when you can’t see it! After graduating (with a BS in mechanical engineering), I came straight to the Media Lab and started my masters in the High-Low Tech group. I’m still here, now in my second year, and learning tons every day!

Jie put together this wonderful introduction to shape-memory alloys (SMA) for us. Thanks, Jie! Great to have you aboard. -Gareth

You’ve likely heard about shape-memory alloys (SMAs), metals that change shape when heated to an activation temperature. When cool, they are malleable and can be shaped like a typical metal. However, when heated to activation, they return to their preset shape. At the atomic level, the crystalline structure of an SMA changes with heat from one regular structure to another. However, while all metals will change shape with heat (i.e. melt), SMAs change shape all in solid phase and this change is reversible. For example:

The most commonly used SMA is nitinol (nickel titanium). Commercially it can come in unset form, meaning it has no “memory” yet, as well as pre-trained shapes like muscle wire which contracts when heated (hence the name).

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What is the World’s Strongest Plastic?

It’s a simplistic question, possibly even naive. Put it to a chemical engineer or a materials scientist, and she or he will almost certainly not come back with a single answer, but with (at least) two questions:

  1. What do you mean by “plastic?” Do thermosetting materials like epoxy count? What about polymers that are reinforced with glass or carbon fiber infill?
  2. What do you mean by “strong?” Are you talking about wear resistance? Compressive or tensile strength? Temperature resistance? Chemical resistance?

But say you limit your question to thermoplastic materials that can be melted and molded, extruded, spun, and/or drawn into various shapes. And that you exclude composite materials of any kind—just pure polymers without any reinforcement or infill.

Given those answers to question 1, a single material begins to stand out almost regardless of how you answer question 2.

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The Modular Electronic Drums of Nick Yulman

Nick Yulman, of NY Soundworks, recently debuted debuted his Index Boogie performance piece at PS1. The piece consists of various solenoid-powered noise makers, which Yulman calls either “Surface Poppers” or “Drum Beaters”. They’re designed to be modular music devices that can easily be mated to virtually any inanimate object.

Index Boogie uses these devices to play drums, books, and a glass beaker, allowing the user to quickly switch between various objects with different tonal characteristics. The devices are controlled by preset midi compositions that can be switched when Nick flips a book to different pages.

More:

Last Weekend’s Betaspring Hackathon: Netduinos, Arduinos, and Hungry Hippos

I spent the last weekend as an advisor to Betaspring‘s Digital Meets Physical Hackathon. The participants arrived Saturday morning and organized into teams. I stayed until about midnight, and returned around 10am Sunday morning, where I was able to help a couple teams get unstuck. It wasn’t that I was any smarter than them; I just had more sleep!

After Allan Tear of Betaspring kicked things off, he turned the stage over to James Rutter of AS220 Labs, who explained that the labs would be open all day for hackathon participants. AS220 is an unjuried, uncensored, all-ages arts center in Providence, and AS220 Labs combines a fab lab, community access to those tools, and other programs. AS220 Labs made their tools (such as a laser cutter and a couple of MakerBot 3d printers) available to participants that day.

After James gave an overview of the labs, Chris Walker from Netduino spoke. Chris had brought a bunch of Netduinos for participants to make things with. A Netduino plus became the heart of Betaspring’s own hackathon project: an Internet-connected doorbell. After Chris spoke, Kipp Bradford of KippKitts spoke; he brought some recently-created kits and parts (motor shields, driver boards, LEDs), and some other unusual items that proved useful.

After that, hacking began, and participants completed a number of projects:

Read on:

Tool Review: NWS Ergonomic Long-Nose Pliers

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NWS Ergo-Grip Long-Nose Pliers Size

You probably have never heard of NWS before, have you? They’re a German hand tool manufacturer that produces some really sweet pliers and cutters. Today I’d like to focus on the NWS ergonomic electrician’s pliers (angled long-nose pliers), which are designed to be held and used with a straight wrist.

Ergonomic and pistol-grip pliers can offer a number of advantages over traditional-styled pliers. As you can see in the following photo, regular pliers point up at a 45° angle when held naturally with a straight wrist. Ergonomic pliers, on the other hand, are angled forward by about 45° such that the jaws are oriented in line with one’s arm.

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New in the Maker Shed: Membrane Matrix Keypad

The Membrane Matrix Keypad, available in the Maker Shed, has 12 buttons arranged in a telephone-line 3×4 grid. It’s made of a thin, flexible membrane material with an adhesive backing (just remove the paper) so you can attach it to nearly anything. The keys are connected into a matrix, so you only need 7 Arduino pins (3-columns and 4-rows) to scan through the pad. Every time I look at this keypad I can’t help but imagine it being used to open a door to a secret lair or as the only way to disarm an evil device. Have other uses in mind? Put them in the comments!

Features:

  • Weight: 7.5 grams
  • Keypad dimensions: 70mm x 77mm x 1mm (2.75″ x 3″ x 0.035″)
  • Length of cable + connector: 85mm
  • 7-pin 0.1″ pitch connector
  • 7-pin 0.1″ male headers included.
  • Compatible with the Matrix Keypad Arduino Library

EMSL Weighs in on Power Dissipation

I loved this fascinating post by Windell of Evil Mad Scientist Laboratories, all about managing power in electronics projects:

An ever-present challenge in electronic circuit design is selecting suitable components that not only perform their intended task but also will survive under foreseeable operating conditions. A big part of that process is making sure that your components will stay within their safe operating limits in terms of current, voltage, and power. Of those three, the “power” portion is often the most difficult (for both newcomers and experts) because the safe operating area can depend so strongly on the particulars of the situation.

In what follows, we’ll introduce some of the basic concepts of power dissipation in electronic components, with an eye towards understanding how to select components for simple circuits with power limitations in mind.

Windell goes into the math in choosing the right components to ensure that, for example, your resistor can take all the current going through it.