While I love the craftsmanship involved (and I really like the wood grain effects from stacking the plywood!), from a cost perspective I wonder why they’re not doing this by some sort of CNC process? I would think the propellers are designed by computer (anymore I’d hope for ones of that size they’re doing a lot of flow modeling), why not just stack the plywood, then put it in a CNC? I can’t imagine it would require more than two setup with a 5-axis cnc mill.
You could certainly use CNC & the lost foam process to do it. I’m thinking that ship props don’t change as much so making a more durable master is a better idea. Plus it shows that not all of the pattern making skills aren’t lost.
I like how fast he was able to lay all that out with a compass and ruler. I suppose it would be possible to create a CAD drawing for every layer, then laser cut them. But I’ve done enough with my CNC machine, and enough furniture and boat building, to see that a pencil/compass/straight edge is faster and far more economical for a good number of things.
While I love the craftsmanship involved (and I really like the wood grain effects from stacking the plywood!), from a cost perspective I wonder why they’re not doing this by some sort of CNC process? I would think the propellers are designed by computer (anymore I’d hope for ones of that size they’re doing a lot of flow modeling), why not just stack the plywood, then put it in a CNC? I can’t imagine it would require more than two setup with a 5-axis cnc mill.
You could certainly use CNC & the lost foam process to do it. I’m thinking that ship props don’t change as much so making a more durable master is a better idea. Plus it shows that not all of the pattern making skills aren’t lost.
I like how fast he was able to lay all that out with a compass and ruler. I suppose it would be possible to create a CAD drawing for every layer, then laser cut them. But I’ve done enough with my CNC machine, and enough furniture and boat building, to see that a pencil/compass/straight edge is faster and far more economical for a good number of things.
// What's Trending
Raspberry Pi Design Contest
Seventeen Sneaky Secret Hides
Lost PLA Casting from 3D Prints
Ten Tips for Adhesive Tape
10 Things to Connect to Your Raspberry Pi
Is it a Hackerspace, Makerspace, TechShop, or FabLab?
I Have a (Puzzling) Dream
Teardrop Camper Trailer
// What's Shared
A better way to slice a pumpkin
DIY Nerf Darts
100 Dollar Store Organization Ideas for Craft Rooms and Beyond
In the Maker Shed: Minty Boost USB Charger
Mad’s Mouse House
Lace Princess Crowns
I Have a (Puzzling) Dream
Play the Rings of a Tree Trunk Like a Record
// Most Commented
DIY Hacks & How To’s: Get Emergency Power from a Phone Line
Resin Casting: Going from CAD to Engineering-Grade Plastic Parts
Ten Tips for Screws and Screwdrivers
Is it a Hackerspace, Makerspace, TechShop, or FabLab?
Ten Tips for Better Measurement
Makers on TV: Big Brain Theory
Arduino Announces New Wireless Linux Board
Grow: A Portable CNC Router System