HOW TO - Build a simple Luxeon LED bike headlight

Img413 761
Ian writes - "This is a simple bike light which can be contructed with a minimum of tools. It is bright enough to be useful as a headlight, is fairly robust, and cheap to construct. It's perfect for commuting and does a surprisingly good job for mountain biking too. The whole thing, including rechargeable batteries, weighs about 200g and will run for over two hours. " - Link.

Related:
Other bicycle light projects - Link.


Recent Entries

Comments

Oldest comments listed first.

Posted by: monopole on May 31, 2006 at 12:09 PM

The use of a resistor as the current limiting element is the primary drain on the batteries, drawing power and generating a considerable amount of waste heat. A constant current power supply such as a LuxDrives PowerPuck 700mA LED Drive Module is far more efficent. If you want to do constant current while staying completely DIY check out the designs these guys do:
http://www.e-f-w.com/community/index.php


Posted by: mouldy.org on May 31, 2006 at 4:25 PM

Yep, it's a bit wasteful - about 25% used is lost in the resistor. The aim was simplicity, however. I can't easily obtain Buckpucks, nor did I want to spend the time building a buck converter myself.

The 3021 Buckpuck drops about 1V minimum, so the efficiency gain in this circuit would be questionable at best.

I have another project on the site - a 9W mountain bike light. It uses a BuckPuck regulator to great effect. It's at http://www.mouldy.org/projects/High-Power-LED-MTB-Light.


Posted by: TimSmall on July 4, 2006 at 9:15 AM

I've now built three lights - a 2x Luxeon III for my girlfriend, a 3x Luxeon III for myself, and a simple unregulated single Luxeon III (powered from 3x NiMH AA rechargeable batteries - the voltage match is such that you can get away without any additional circuitry at all - although the LED doesn't run at full power). Tail off is also a bit smoother..

http://buttersideup.com/DIYcycleLEDs.

I see that the white Luxeon III stars are now under $5! Pity I did these too early for the Luxeon K2s!


Posted by: paulcrouch on August 12, 2006 at 1:45 PM

I'm still suprised that not many people are using the 5watt Luxeons. I've had great rides off-road, using my DIY Luxeon V and getting 4 hr runtimes. Is it down to cost?

There's more info on my site, if anyone's interested:

http://www.outsider.plus.com/bikelights.html


Posted by: dog on December 18, 2007 at 12:49 PM

I built a DIY with 2 LXHL-NWE8 Luxeon Star/O - White Batwing. 3.42 Vf with an output of 45 Lumens. I wired them in series and I power them with a Shimano generator hub. I had to wire in a diode rectifying bridge to rectify the alternating current from the generator hub. I also wired a crappy capacitor to try and prevent flashing from the bumpy rectified signal. I never charge my batteries, I just switch on the light.


Posted by: Md Shaffir on June 4, 2008 at 8:47 PM

Luxeon Rocks

Great things can be applied with luxeon led but yet were still under the big picture as luxeon has evolve to many application as flashlight to flouresent light... future still is bright for luxeon. Had anyone tried the 10watt police led @ gadget-junction.blogspot.com for more information.


Leave a comment


Subscribe to MAKE!Subscribe to MAKE Magazine!

Subscribe today, save 42% and get web access to MAKE free. MAKE Digital Edition is available only to subscribers.

$34.95 / 1 year
(4 Quarterly Issues)

Subscribe now


Void your warranty, violate a user agreement, fry a circuit, blow a fuse, poke an eye out. Make: The risk-takers, the doers, the makers of things... Welcome to Make: Online!


CRAFT Maker Shed Maker Faire MAKE television
MAKE: en EspaƱol MAKE: Japan


Check out all of the episodes of Make: television

Make: Science Room

Connect with MAKE

Be a MAKE fan on Facebook MAKE on Facebook
Visit our Facebook page and become a fan of MAKE!
MAKE on Twitter MAKE on Twitter
Follow our MAKE tweets!
MAKE Flickr Pool MAKE on Flickr
Join our MAKE Flickr Pool!
    make_tips on Twitter

    MAKE's RSS feed is here.
    Add MAKE to iGoogle - GoogleGoogle.
    How to add MAKE to your RSS reader - Real simple.
    Add MAKE on FriendFeed




    Maker SHED

    Advertise here with FM.

    Why advertise on MAKE?
    Read what folks are saying about us!

    Click here to advertise on MAKE!



    Subscribe to MAKE Magazine!

    Make: Online authors!

    Gareth BranwynGareth Branwyn
    Senior Editor


    Phillip TorronePhillip Torrone
    Senior Editor
    | AIM | Twitter


    Becky SternBecky Stern
    Associate Editor
    | AIM | Twitter


    Marc de VinckMarc de Vinck
    Contributing Writer
    | AIM | Twitter


    John ParkJohn Park
    Contributing Writer
    | Twitter


    Sean RaganSean Ragan
    Contributing Writer
    | Twitter


    Matt MetsMatt Mets
    Contributing Writer
    | AIM | Twitter


    Dale DoughertyDale Dougherty
    Editor & Publisher
    | Twitter


    Shawn ConnallyShawn Connally
    Managing Editor
    | Twitter


    Goli MohammadiGoli Mohammadi
    Associate Managing Editor

    Kip KayKip Kay
    Weekend Projects
    | AIM | Twitter


    Collin CunninghamCollin Cunningham
    Contributing Writer
    | AIM | Twitter

    Adam FlahertyAdam Flaherty
    Contributing Writer
    | AIM | Twitter



    More contributors: Mark Frauenfelder (Editor-in-Chief, MAKE magazine), Kipp Bradford (Technical Consultant/Writer), Chris Connors (Education), Diana Eng (Guest Author), Peter Horvath (Intern), Brian Jepson (O'Reilly Media), Robert Bruce Thompson (Science Room)

    Suggest a Site!

    Current Podcast

    itunesdl.gif Weekend Project: Making Char Cloth Learn how to make a cheap and effective fire starter made from an old t-shirt. To download The Char Cloth video click here and subscribe in iTunes. See Char Cloth in action with the Fire Piston from William Gurstelle.... More...

    Get the Make: Online sent via email
    Enter your email to receive Make: Online each day:



    MAKE Fascination video series brought to you by Dow

    Make: Education

    Important please read


    Subscribe to MAKE Magazine!

    Recent Posts from the Craft: Blog