Make Podcast: Weekend Projects - Make a Workbench

Wp Workbench2

Every week, I'll be bringing you a project that you can make over the weekend. For this first podcast, you can learn how to make a workbench for your garage, studio, or get your priorities straight and put it in your livingroom!

Supply list:
1 sheet of 1/2" plywood, standard 4'x8'.
6 2x4s 8' long
40 2 1/2" screws
40 1" screws

The size of things:
Cut the plywood lengthwise into three pieces of 30", 12", and 6", all 8' long..
Leave 2 of the 2x4s 8'.
Cut 2 of the 2x4s to be 4 pieces that are 40"-ish long. If you are taller make them longer. If you are shorter, make them shorter so that the workbench fits you perfectly!
Cut 1 of the 2x4s into 4 sections of 2' each.
With the last 2x4, cut 9" off the end so it will fit as a cross brace across the bottom.

Tools needed:
Saw
Drill
Right-angle ruler thing
Tape measure

Instructions: Put it all together! First cut all the lumber to length as suggested above. Then, I recommend starting upside-down by putting the top face-down and then build the frame that supports the top using the two 8' 2x4s and two 2' 2x4s. Then screw them together at the corners. Add the legs and the 2' support bracing. With the legs screwed on, you can turn it over and add the lower shelf and vertical back edge which adds stability. You're all done! If you are feeling fancy, take it outside and put a protective coating on it to make it shine!

Wp Workbench3

You can download Sketchup and go look at the desk in the google Sketchup warehouse or just download the Sketchup file to your computer here. Feel free to leave a comment or drop me a line with your comments, suggestions, feedback and ideas for future weekend projects.

Click here to get the video (MP4) delivered automatically with iTunes. This video will play on PC/Mac/Linux/PSPs and iPod video devices - Link. Here's the teeny 3gp video for phone watchers. Youtube and Google Video too!

New! This was shot in HD and so now you can watch the video in all the glory of High Definition! (Giant HD Link)

Posted by Bre Pettis | Jul 7, 2006 06:00 AM
MAKE Podcast, Weekend Projects | Permalink | Comments (16)

Recent Entries

Comments

Oldest comments listed first.

  • Bre's tip on getting the store to cut the wood works over here in the UK too, homebase and B & Q stores are often able to provide this service for you here.

    Danny
    http://orionrobots.co.uk/blogs/dannystaple

    Posted by: danny@orionrobots.co.uk on July 12, 2006 at 9:56 AM

  • does this table stand pretty sturdy? i mean, does it wobble at all? I want to build it but not if it starts getting all loose on me as i use it.

    Posted by: chasinjah777 on August 19, 2006 at 11:26 AM

  • Bre, you really must get your act together. These dimensions are SO WRONG. First, you must cut the last 2x4 by 9 inches, not 6. I currently have a bow legged work bench. Second, the plywood must be shortened. The back panel must be shortened by 3", the shelf by 6". Or did you not see the Google sketch? WHAT IS GOING ON HERE? I was very excited to discover the podcast, but now I see that it is completely unreliable.

    Posted by: axman664 on September 6, 2006 at 6:12 PM

  • Hi Axman664, I'm looking at my bench and you're right, you need to cut off 9 inches, not 6! Luckily, that's an easy fix, just cut off another 3 inches... It wouldn't be as easy to fix if I had said to cut off 12 inches! I'll make the adjustment in the post. Thanks!

    Posted by: Bre on September 6, 2006 at 7:06 PM

  • I've been reading the MAKEzine for a couple months now and hadn't run across the workbench project. I knew it would be a great project for me, so I gave it a go today. I'm happy to report that it went awesome! The Google Sketchup program and file were a really big help. Two words of advice....pilot holes. At first I tried drilling straight through two pieces of 2x4 and I would end up reaming out the head of the screw with about a ½ inch to go. The materials only cost me about $27 at Home Depot....a bargain for a great bench and experience. I posted a picture of me and my bench on Flickr. Thanks MAKE and Bre.

    Posted by: DWilson77 on November 28, 2006 at 6:56 PM

  • I've been reading the MAKEzine for a couple months now and hadn't run across the workbench project. I knew it would be a great project for me, so I gave it a go today. I'm happy to report that it went awesome! The Google Sketchup program and file were a really big help. Two words of advice....pilot holes. At first I tried drilling straight through two pieces of 2x4 and I would end up reaming out the head of the screw with about a ½ inch to go. The materials only cost me about $27 at Home Depot....a bargain for a great bench and experience. I posted a picture of me and my bench on Flickr. Thanks MAKE and Bre.

    http://www.flickr.com/photos/88923453@N00/

    Posted by: DWilson77 on November 28, 2006 at 6:59 PM

  • I finally took the plunge and made this workbench. I have always wanted my own workbench but could never find one that I really liked. I have never made anything with wood before so this was a very exciting project for me and it only took 3 hours. Thanks Bre for bringing this weekend project to us :)

    Posted by: robert.carson@gmail.com on December 9, 2006 at 2:59 PM

  • I had a go at this over the weekend Bre. I think it turned out really well and it was very enjoyable. The sketchup was really handy too. Thanks! I posted a picture on Flickr here:

    http://www.flickr.com/photos/44932659@N00/360153088/

    Posted by: StevenKempton on January 16, 2007 at 7:53 PM

  • Great post and a great bench. I knocked it out in about 3 hours myself. I too stripped out quite a few wood screws due to my lack of pilot holes. About half way through I switched from regular wood screws over to decking screws, that solved the stripped head problem and saved the need to switch bits. The screws are a bit more expensive, but make the job much easier.

    Posted by: strompooper on February 19, 2007 at 7:48 PM

  • What about using bolts instead of screws, at least for fastening the 2x4's? It would be a little more work, but wear and tear from assembly and disassembly, when moving and whatnot, would be minimized.

    Posted by: l3lackEyedAngels on May 21, 2007 at 2:06 PM

  • "I was making a bunch of workbenches for some animatronic technicians making rubber monkeys."

    haha

    Posted by: homebrewalright on August 12, 2007 at 4:11 PM

  • lesson learned. Boyh the plan publisher and the builder need to double check the measurements. I built a bench similar to this using a solid core door I found cheap. Sturdy enough.

    Posted by: pvlman on September 14, 2007 at 5:13 PM

  • The measurements aren't all given but so what; they are intuitively obvious. I built mine today and put coaster wheels on it. Nice & simple, yet sturdy and useable. Thanks, Bre, for the nice plan.

    Posted by: Globalwarmer on November 2, 2007 at 4:47 PM

  • Just made this bench last weekend for the garage, with a few tweaks... I used 3/4" single-sided melamine board ($29 at HomeDepot), added a second shelf out of a 2x12, and some hardboard backing. If I were to make another one. I would probably reduce the length of everything horizontal below the top by 3 inches and shifht the top back by 1.5 inch, to leave space along the side for clamping. Fortunately my piece of melamine was 97 inches, so I have a half inch ledge on the sides, which is enough for certain types of clamps.

    Posted by: james_kingston on November 19, 2007 at 11:29 AM

  • I just assembled one of these in a couple of hours. Wood and screws ran about $40 at Home Depot. Nice! I should have done this sooner.

    Posted by: nitelifer on February 8, 2008 at 10:03 AM


Your comment will be posted in the background and may take a few minutes to appear on the site; you do not need to re-post.

Allowable html: a href,br/,p,b,strong,em,i,ol,ul,li,blockquote,pre

Name:

Comment:


Please enter the security code you see here

Subscribe to MAKE!Subscribe to MAKE Magazine!

Subscribe today, save 42% and get web access to MAKE free. MAKE Digital Edition is available only to subscribers.

$34.95 / 1 year
(4 Quarterly Issues)

Subscribe now

How-to videos for Makers and Crafers!


Void your warranty, violate a user agreement, fry a circuit, blow a fuse, poke an eye out... Welcome to the Make Blog!

Features and more @ MAKE!

MAKE @ The NYC Toy Fair 2008 - Covering DIY!
HOW TO - Build the arms of assistance.

MADE in Japan - Part I.
MADE in Japan - Part II.
MADE in Japan - Part III.

Make store - Blinky bug kit - Blink!
Make store - Loud Objects Noise Toy Kit

Makers - MAKE Flickr pool contest. Win cool stuff!
Makers - Join the MAKE Facebook page - Meet other makers.
MAKE on Twitter - Tweet! Tweet!
What you're reading in MAKE - Data!
Add MAKE to your RSS reader - Real simple.


Advertise here with FM.

Why advertise on MAKE?
Read what folks are saying about us!

Click here to advertise on MAKE!

Subscribe to MAKE Magazine!


Phillip Torrone.Phillip Torrone
Senior Editor
Tel: 707-827-7311


Gareth BranwynGareth Branwyn
Robot Maker


Jonah Brucker-Cohen Jonah Brucker-Cohen
Researcher

Suggest a Site!

Natalie Zee DrieuNatalie Zee Drieu
Senior Editor
CRAFT


Becky Stern Becky Stern
Culture jammer


Collin CunninghamCollin Cunningham
Sound Maker


Marc de Vinck Marc de Vinck
CNC Maker

Current Podcast

itunes_p.jpg AHAB High Altitude Ballooning - Best of Weekend Projects mp4|mov|hd|3gp|3g2|itunes This week on Best of Weekend Projects, we look back at part two of the AHAB (High Altitude Balloon Adventure). In this epic Bre & Co. travel to Eastern Washington to launch a GPS and camera enabled balloon... More...

Get the Make blog sent via email

Enter your email to receive the Make blog each day:



WOW! Thanks to everyone involved with Maker Faire Austin: attendees, makers, exhibitors, sponsors, volunteers, and crew...it was AMAZING! Over 350 Makers and 20,000 attendees! Be sure to check out the photos @ Flickr, and our Maker Faire posts for all the action! Next year, scheduled Maker Faire's are: Bay Area: May 3rd & 4th, 2008 - San Mateo County Fairgrounds and Austin: Oct. 18th & 19th, 2008 - Travis County Expo Center!

Make Categories

www.flickr.com
photos in MAKE More photos in MAKE Flickr Pool
www.flickr.com
photos in Craft More photos in Craft Flickr Pool

Advertise here.
Why advertise on MAKE?
Read what folks are saying about us!

Click here to advertise on MAKE!
Subscribe to MAKE Magazine!

Recent Projects

From the Instructables MAKE group


Important please read

Recent Posts from the Craft: Blog

Recent Posts from the Hackszine Blog