Make:

You could also take an ear mold with non-setting putty, and use it to make a negative mold. With that mold, then you can pour in the setting epoxy and not risk earal domination.

I dunno - ear molds without the risk of permanent hearing loss? It just doesn't sound exciting enough.

I keep getting a non-existent url message. Does anyone have a working link or a mirror?

Good job Make, post an idea that is REALLY stupid and has to potential to send people to the emergency room to have hardened epoxy removed from their ears. If people are like me, they have small hairs inside their ear canal. It is extremely likely that the epoxy will bond to these hairs and make removal painful, if not impossible.

:::sigh:::

I did this with silicone, which is probably about a million times safer, given how epoxy often bonds to your fingers and leaves residue. I modelled the way I did it on the way NoiseBreakers are made (http://www.noisebreaker.co.uk/product%20info.html) at the hearing specialists.

They get a bit of thread and tie it around a bit of sponge before carefully filling your ear canal, then pumping your ear full of quick setting silicone. This makes you realise what being profoundly deaf must be like. 60 seconds later it is removed. Emtec (who make NoiseBreaker) then drill and scuplt it into a very effective hearing protector that allows normal speech.

I've had mine for over ten years, and still they are EDC and used, often many times a day. If you want to try it, use a soft silicone and you can wear them for hours. Please also refer to Bre's disclaimer, it counts here too!

The epoxy does bond to the hairs. But hairs come out.

This is a bad idea. Epoxy is unhealthy stuff. Don't stick it into your ears, don'ttouch it with your bare skin. Don't breathe the vapors. Read the MSDS on epoxy and you'll get some idea of the sort of nastiness you're dealing with.

MR

A. EYE CONTACT: Contact may cause eye irritation.

B. SKIN CONTACT: Prolong or repeated skin contact may cause irritation. Contact with product at elevated temperatures(>150¡É)can result in thermal burns.

Yeah, stay away from that stuff. You might get 'irritated'.

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