Milk bottle lamps

Bottle-Lamp-Tm
Neale writes -

I'm always interested in reusing things as often as possible. I've been reusing things to make various things around the house - shelves, hooks, etc. which I should really get around to posting up here. Ever since moving into my apartment, we've been without a light in the dining room, so I decided to set about making one from re-used parts.

The shades are old-style glass milk bottles - I cut off the bottoms with a wet saw and sand-blasted them frosty. The wiring is from old computer power cables. The wood was all scraps salvaged from my father's wood workshop.

The design took a while to get right, but eventually fell into place. The light quality is very nice and warm.

Whimsy Inc. » Blog Archive » Milk Bottle Lamp, Thanks Dustin! - Link.

Posted by Phillip Torrone | Jun 20, 2007 02:00 PM
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Posted by: 2bithacker on June 20, 2007 at 2:49 PM

The reminds me of an episode of Secret Life of Machines, only the bottles themselves were the lamps, not just shrouds around another bulb. I suppose you'd just need some filaments and a vacuum pump and some patience.


Posted by: tmiv on June 20, 2007 at 2:56 PM

When you do a project like this how can you find out the material properties to a certainty? So if you accidentally leave it on when you go to work it doesn't melt or catch fire.

Where do you look up how much heat is generated from a certain wattage bulb, and what the melting point of those old computer cables?


Posted by: gear_head on June 20, 2007 at 4:20 PM

Melting point for food grade HDPE is going to be around 135 degrees centigrade (275 F). If it's the really cheap thin stuff it could be as little as 120 degrees C (248F). As for calculating the heat generated by a lamp there are so many environmental factors associated with that calculation the best method for a Maker would probably be to experiment using a housing similar to that which you would want to use. I wouldn't use anything stronger than a 25W lamp in this type of enclosure and even then a compact fluorescent would be a better bet.


Posted by: thenickboy on June 20, 2007 at 4:36 PM

TMIV - he uses GLASS milk bottles.

But if you're curious, you can look up most calculations and material properties from www.engineering.com. they're a pretty good source for basic stuff. Other than that, I look in the manufacturers website or datasheets.

The bulb heat can be calculated also - basic thermodynamics. The necessary wire thickness can be calculated by the wattage and voltage being used - if computer wires are thinner than your needed gauge, don't use them!


Posted by: gear_head on June 20, 2007 at 7:13 PM

For some reason I read it as being plastic too instead of glass, my mistake. I've seen outside Christmas lights made from PE bottles of different colors and I guess that stuck in my mind a little.


Posted by: MrMorgan on June 21, 2007 at 10:07 AM

so basically you made
http://www.gnr8.biz/product_info.php?products_id=221


Posted by: nealemcdavitt on June 24, 2007 at 8:51 AM

Hey, I actually didn't realize until now that my lamp had been posted up here - cool.

I did take into consideration the melting of the materials, and because of that, I've only put in very low wattage bulbs. It originally contained CFL's, but I couldn't actually find any that were dim enough for my tastes. So I ended-up using 15-20W bulbs in each fixture, which don't get very hot, and have a nice warm light.

I admittedly don't have any engineering basis for this - but I've left it on for hours and it's still bearable to touch. This is good enough for me.


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