HOW TO - Hacking an industrial sewing machine

1907845344 A4698C9634
When hardware hackers mess with industrial sewing machine, Ladyada writes -

A few years ago, after my plastic portable machine broke, I bought a Singer 20u73, light industrial sewing machine. I was pretty tired of slow, weak machines with low torque. Going through 4 layers of fabric was a struggle so of course I went all out and got this nice machine. Unlike little portables which turn on the DC motor when the foot-lever is pressed, industrials use a clutch motor. The motor is running the moment you turn it on, and when the foot-lever is pressed, it moves the clutch towards the motor, engaging it. This means higher torque when you turn it on, thus getting rid of the frustrating "have to help the machine along" stuff necessary with small sewing machines. Great. only problem is that the motor runs at a perky 1750 RPM and the clutch is very sticky. This means it requires some practice to get used to the foot pedal: instead of being linearly related to stitch speed, its much more 'exponential'. Seems like either nothing is happening or its going at a ridiculous 2000-2500 stitches a minute -- much too fast for someone out of practice.

The solution? Basically everyone says "you'll get used to it with lots of practice." Which is another way of saying "this design really sucks". (There's DC servo motors that have no clutch because they can give high instantaneous torque but I'm not 100% sure they solve the speed-control issues)

HOW TO - Hacking an industrial sewing machine - Link.


Recent Entries

Comments

Oldest comments listed first.

Posted by: dragonphyre on November 9, 2007 at 9:59 AM

I love that the motor is called a 'gemsy'. Great name.


Posted by: jovino on November 10, 2007 at 1:46 AM

These motors have clutch adjustments, so it's possible to change the amount of foot pressure needed to engage the drive belt. You can also loosen the belt slightly and take advantage of the slippage.

I've tried the servo motors, but they were not nearly as smooth as the regular clutch motors. If you have difficulty with a clutch motor, then forget the servo ones. Plus, the servo motors sound like crap compared to he smooth hum of a nice clutch motor.


Leave a comment


Subscribe to MAKE!Subscribe to MAKE Magazine!

Subscribe today, save 42% and get web access to MAKE free. MAKE Digital Edition is available only to subscribers.

$34.95 / 1 year
(4 Quarterly Issues)

Subscribe now


Void your warranty, violate a user agreement, fry a circuit, blow a fuse, poke an eye out. Make: The risk-takers, the doers, the makers of things... Welcome to Make: Online!


CRAFT Maker Shed Maker Faire MAKE television
Holiday Gift Guides from MAKE
Gifts for Dads
Science and Chemistry
Gifts Under $20
More guides: Santa Claus Machines, Geek Toys for Grown Up Girls & Boys


Check out all of the episodes of Make: television

Alex Rider Dream Gadget Contest
Make: Science Room

Connect with MAKE

Be a MAKE fan on Facebook MAKE on Facebook
Visit our Facebook page and become a fan of MAKE!
MAKE on Twitter MAKE on Twitter
Follow our MAKE tweets!
MAKE Flickr Pool MAKE on Flickr
Join our MAKE Flickr Pool!
    make_tips on Twitter




    Maker SHED

    Advertise here with FM.

    Why advertise on MAKE?
    Read what folks are saying about us!

    Click here to advertise on MAKE!



    Subscribe to MAKE Magazine!

    Make: Online authors!

    Gareth BranwynGareth Branwyn
    Senior Editor


    Phillip TorronePhillip Torrone
    Senior Editor
    | AIM | Twitter


    Becky SternBecky Stern
    Associate Editor
    | AIM | Twitter


    Marc de VinckMarc de Vinck
    Contributing Writer
    | AIM | Twitter


    John ParkJohn Park
    Contributing Writer
    | Twitter


    Sean RaganSean Ragan
    Contributing Writer
    | Twitter


    Matt MetsMatt Mets
    Contributing Writer
    | AIM | Twitter


    Dale DoughertyDale Dougherty
    Editor & Publisher
    | Twitter


    Shawn ConnallyShawn Connally
    Managing Editor
    | Twitter


    Goli MohammadiGoli Mohammadi
    Associate Managing Editor

    Kip KayKip Kay
    Weekend Projects
    | AIM | Twitter


    Collin CunninghamCollin Cunningham
    Contributing Writer
    | AIM | Twitter

    Adam FlahertyAdam Flaherty
    Contributing Writer
    | AIM | Twitter



    More contributors: Mark Frauenfelder (Editor-in-Chief, MAKE magazine), Kipp Bradford (Technical Consultant/Writer), Chris Connors (Education), Diana Eng (Guest Author), Peter Horvath (Intern), Brian Jepson (O'Reilly Media), Robert Bruce Thompson (Science Room)

    Suggest a Site!

    Current Podcast

    itunesdl.gif Weekend Project: Beetlebot Simple robot from your parts bin that avoids obstacles. Thanks go to Jerome Demers for the original article in MAKE, Volume 12. To download the Beetlebot video, click here or subscribe in iTunes. Check out the complete Beetlebot article... More...

    Get the Make: Online sent via email
    Enter your email to receive Make: Online each day:



    MAKE Fascination video series brought to you by Dow

    Make: Education
    MAKE: en EspaƱol MAKE: Japan
    Important please read


    Subscribe to MAKE Magazine!

    Recent Posts from the Craft: Blog