Make:

My folks liked to drink so I got real handy with the old school 'poptops'. I remember there was a book I got from the library that had patterns for hats and such. It was cool because the resulting clothes looked kinda like chainmail. I also had a hat made of panels cut from Budweiser cans. The edges of the panels had holes punched evenly, and they were crocheted into a rather uncomfortable hat. Nothing is cooler than dressing your kids in the leftover packaging of your vice.

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"Seems a little... inappropriate to make a kid's hat from beer can tabs..."

Let's be fair. At least a few came from soda cans. :)

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I'm commencing on a project to create an XL sized mail shirt out of beer can tabs. I've collected material for many years now, mostly brass covered tabs, but a lot of standard aluminum ones too.

I'll start with the front and back of the torso portion first, adding sleeves later, but what kind of pattern should I use for the torso? I was thinking of sewing the tabs together using copper wire, which is easily hand manipulated and doesn't require tools, leaving the lower part of the 8-shaped tab unattached (each horizontal layer would be attached to the center of the previous layer).

This approach would give it a scale mail like strong feel and flexibility. After finishing the front and back of the torso section I'd sew them together using only the upper holes of the tabs, so as to retain the flexibility and minimise metal fatigue.

Any constructive help would be appreciated.

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