How-To: Build a battery-free flashlight

capflashlight_cc.jpg

Mr. Rigsby shares his design for an LED flashlight using two 220 farad(!) capacitors in place of all-too-familiar disposable batteries -

In this project, you will make a flashlight that works without batteries. Even more amazing, you can recharge it in three minutes and it will run for more than 24 hours. Because the ultra capacitors can be recharged thousands of times, you may save the environment from ever receiving an old flashlight in the trash system.
Very cool. It's worth mentioning that the lengthy operating time from one charge wouldn't provide constant illumination. In the Instructable's comments, the author notes that after 2-3 hours the LED's brightness would drop to "night light" levels. Others point out that this could be remedied to some extent by using a driver circuit to keep voltage levels up. Still, imagine fully charging a portable device in about 3 minutes - I smell future!


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Posted by: tinfoilsoldier on March 24, 2009 at 1:05 PM

Ultra Caps

a few years ago there was a bit of a hubub about Coleman's FlashCell screwdriver and I tried to buy one but their site wasn't even fully functional. I haven't seen it in stores and the website is now somewhat of a ghost site, the store part has just been deleted.

perhaps we need to build some sort of ultra cap based replacement battery for existing tools like screw drivers that don't always need all the umph that a NiMH can provide

http://www.popularmechanics.com/blogs/technology_news/4223118.html
and
http://www.flashcelldriver.com/


Posted by: John Maushammer on March 24, 2009 at 2:45 PM

Digikey sells capacitors up to 5000F !!
Stored energy = 1/2 C V^2 = 0.5 * 5000 *2.7v*2.7v = 18 kJ = 5 watt-hours
That's a little more than the energy in 2 AA rechargeable NiMH batteries.

The two 220 farad capacitors in this design store 320 mW-hours; that's a little less than a standard CR2032 lithium watch battery.


Posted by: Got a question on March 24, 2009 at 3:35 PM

What about one of those shaker charge generators?

Got a question, what about one of those shaker charge generators? The capasitors are great, stored power. But how do you power it? Solar cell?


Posted by: BigD145 on March 24, 2009 at 6:14 PM

"you may save the environment from ever receiving an old flashlight in the trash system"

Why would you throw the flashlight away?


Posted by: Collin Cunningham on March 24, 2009 at 10:23 PM

I'm guessing he meant to say "batteries"


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