This tutorial shows how to take apart a spent zinc-carbon dry cell of the common household type. Besides making for an interesting object lesson in electrochemistry, taking apart a spent D-cell, for instance, allows you to salvage many materials which can be of use to amateur chemists–materials which would otherwise probably end up in a landfill. Separated from their reactive components, the leftover parts of the battery can be safely added to most municipal recycling streams.
A zinc carbon cell (Wikipedia) contains manganese dioxide, which, among other things, is useful as a catalyst in the production of oxygen gas from hydrogen peroxide. It also contains metallic zinc, which can be used, for instance, as a reagent in the production of hydrogen gas from strong acid. Finally, it contains a carbon or graphite rod which can be used as an electrode in any of a number of electrochemical experiments, such as the electrolysis of water and the construction of an arc light or arc furnace.
Note that the battery in this tutorial is a zinc-carbon dry cell. This tutorial does not cover the dismantling of an alkaline-type cell. Alkaline cells are of slightly different internal construction and contain the strong base potassium hydroxide as an electrolyte, which is rather more dangerous to handle than the ammonium chloride/zinc chloride mixture used in zinc carbon cells. Zinc-carbon cells are commonly labelled “general purpose” or “heavy duty,” and will not have the word “alkaline” on the case.
Steps
Step #1: Set up work area
Next
- Set up a tray with a layer of wax paper in the bottom.
- The tray will catch any stray manganese dioxide powder that gets loose during disassembly, and the wax paper will allow easy collection of the powder and its transfer to the mortar in step 8.
Conclusion
Save the manganese dioxide powder, the zinc pieces, and the carbon rod for use in other experiments. The steel casing and top and bottom terminals can be recycled with steel soup cans and other ferrous metal waste. The plastic liner, top gasket, and shield can be recycled with other common household plastics. The paper gasket, washer, and wrapper can likewise be added to normal paper recycling streams.

















































