Charge up your USB devices with the power of the sun. By adding a small solar panel and two diodes to a standard USB cable, you can plug that cable into USB devices needing a recharge. It’s so easy. Let’s get started.
Cut a 2-3" piece of 1/4" heatshrink tubing and slide it over the cut end of the USB cable.
Cut a similar piece of 1/8" tubing and slide it over either the red or the black wire coming from the solar cell. This tubing will insulate the wiring connections from each other.
Pick a rectifier diode from the pack; any one of them will do. Solder the diode between the red wires from the solar cell and the USB cable, with its cathode leg (that's the negative side, marked with the stripe) facing the USB side.
Solder the two black wires directly together.
Solder the smaller, red and black Zener diode across the two wire connections, with its black stripe facing the red wire side.
Slide the heat shrink tubing over the joints and shrink with a heat gun or lighter. (Hold the lighter flame over the tubing, rather than under, and move the tubing around to shrink all spots.) Always put the tubing on first, before you solder!
Step #3: Test it out!
The rectifier diode eliminates incorrect polarity and prevents power from being drained from USB devices. The Zener diode protects them by preventing power surges over 5V (actually 5.1V).
To test your charger's output, place the solar panel in the sun and plug the cut-off end of the USB cable plug back into the other end. Use a multimeter to probe the voltage between the red and black wires.
Depending on how sunny a day it is, your multimeter should show something between 4V and 5V. The Zener should prevent anything from going too far above 5V.
I have used this device to charge a 5V USB battery pack. If you want to charge an iPhone, you will need to implement this modification that raises one of the other USB pins to 2.7V. The iPhone uses this as a signal to detect charging.
You can see video of the testing of the device in the intro section of this project.
Conclusion
If there's one thing we have in the US, it's sunlight. And where I live, the summers can get incredibly hot. It's a shame to let all of that free energy go to waste, and this project shows you how easy it is to put that solar power to use.
Sorry there isn’t one currently available – but it’s really only two diodes and two cables, so I hope the pictures alone are enough to follow along with.
i’m charging a samsung phone with android running on it.
i’ve used a multimeter to check the voltage across the different components, and i’ve also tested it in the same way as in the last picture above. when the sun is steady, it produces a voltage right around 5V.
i’m fairly new to electronics, so i’m not sure if there is another specific spot to check for a short, or if there’s something else i should utilize on my multimeter?
oh yeah, i’ve also tried to ensure that all the wires and components are well insulated from one another when testing, so there shouldn’t be a short in that way.
would the test in the last picture above work if there were a short, or would it produce a different result?
@ blanket – “i bought all the parts linked to, with the exception of the 25 pack of rectifier diodes. this wasn’t available, so i bought some 1N4001 diodes”
The 1N4001 is not a zener diode and blocks voltage. Zener diodes limit voltage. In this case, substitution is not allowed the part you have does a different job.
@Frank Carter – I subbed in a diode from the 1N4001 pack for the rectifier diode in the relevant parts list, not the Zener diode. It turns out my phone needed a larger solar panel (2 panels actually), since this setup made it act as though it were charging but really didn’t provide enough power (i.e. wattage). Having it in this “charging” mode drained the battery more quickly than if it had simply been idle.
Hey, can I do this with an iPhone 5 charger? Does this have to be done with a dual end USB, or can I do this with anything that charges via USB? (This may be a dumb question, but I am totally new to the Make culture and this will be my first project – father’s day gift for my dear ol dad…
Thanks in advance for any help and advice!
Sorry there isn’t one currently available – but it’s really only two diodes and two cables, so I hope the pictures alone are enough to follow along with.
I would check to make sure the charger isn’t shorting out http://en.wikipedia.org/wiki/Short_circuit
Are you charging an iPhone?
i’m charging a samsung phone with android running on it.
i’ve used a multimeter to check the voltage across the different components, and i’ve also tested it in the same way as in the last picture above. when the sun is steady, it produces a voltage right around 5V.
i’m fairly new to electronics, so i’m not sure if there is another specific spot to check for a short, or if there’s something else i should utilize on my multimeter?
oh yeah, i’ve also tried to ensure that all the wires and components are well insulated from one another when testing, so there shouldn’t be a short in that way.
would the test in the last picture above work if there were a short, or would it produce a different result?
hi Blanket, sorry for the slow reply. Do you have a multimeter of any kind, to see where you are getting signal and where it is falling off?
@ blanket – “i bought all the parts linked to, with the exception of the 25 pack of rectifier diodes. this wasn’t available, so i bought some 1N4001 diodes”
The 1N4001 is not a zener diode and blocks voltage. Zener diodes limit voltage. In this case, substitution is not allowed the part you have does a different job.
@Frank Carter – I subbed in a diode from the 1N4001 pack for the rectifier diode in the relevant parts list, not the Zener diode. It turns out my phone needed a larger solar panel (2 panels actually), since this setup made it act as though it were charging but really didn’t provide enough power (i.e. wattage). Having it in this “charging” mode drained the battery more quickly than if it had simply been idle.
Hey, can I do this with an iPhone 5 charger? Does this have to be done with a dual end USB, or can I do this with anything that charges via USB? (This may be a dumb question, but I am totally new to the Make culture and this will be my first project – father’s day gift for my dear ol dad…
Thanks in advance for any help and advice!
// What's Trending
Raspberry Pi Design Contest
Seventeen Sneaky Secret Hides
Ten Tips for Adhesive Tape
Maker Faire: Day Two
I Have a (Puzzling) Dream
10 Things to Connect to Your Raspberry Pi
47 Raspberry Pi Projects to Inspire Your Next Build
Teardrop Camper Trailer
// What's Shared
A better way to slice a pumpkin
DIY Nerf Darts
100 Dollar Store Organization Ideas for Craft Rooms and Beyond
In the Maker Shed: Minty Boost USB Charger
Mad’s Mouse House
Lace Princess Crowns
I Have a (Puzzling) Dream
Play the Rings of a Tree Trunk Like a Record
// Most Commented
DIY Hacks & How To’s: Get Emergency Power from a Phone Line
Resin Casting: Going from CAD to Engineering-Grade Plastic Parts
Ten Tips for Screws and Screwdrivers
Ten Tips for Better Measurement
Makers on TV: Big Brain Theory
Arduino Announces New Wireless Linux Board
Is it a Hackerspace, Makerspace, TechShop, or FabLab?
Pitches with Prototypes: Solar Tracker
Trending Topics
Get our Newsletters
About Maker Media
Subscribe
to MAKE!
Get the print and digital versions when you subscribe